Club Packs: Bulk Packaging for Big Box Retailers

Selling through club stores requires durable, cost-effective packaging. Our club pack solutions help brands create bulk, multi-unit, and variety packs designed for high volume retail environments.
Large wooden pallet club pack with stacks of packaged products

Our Club Pack Capabilities

Why Choose Us?

  • Experience with Major Retailers – We understand club store packaging requirements.
  • Cost-Effective & Durable – Designed for warehouse handling and consumer convenience.
  • Scalable & Flexible – Ideal for both large and promotional runs.

Unlock Premium Club Pack Solutions

Ready to elevate your club packs? Contact us today for a free quote and discover how our innovative solutions can transform your supply chain efficiency.

How Do Club Packs Work?

Typically, club packs are created by placing a group of tertiary packages into a PDQ tray, which is (as the name suggests) a quickly-assembled cardboard tray featuring an open front or all-open sides. Next, these units are placed on a pallet in an efficient pattern before being topped with a protective cardboard lid. The entire pallet is then wrapped and prepared for shipping.

Warehouse clubs have strict specifications when it comes to secondary packaging, and it’s constantly changing. In order to stay compliant, contract packaging companies need to be agile and adaptable. At McNerney, we’re both. We stay current with what big box retailers require and can design a custom solution for your project that adheres to these standards. We have the experience and expertise to manage your entire club pack packaging project from start to finish.

Frequently Asked Questions About Our Club Pack Services

What is a club pack?

 A club pack is a larger multi-unit package designed for warehouse clubs and high-volume retail environments such as Costco, Sam’s Club, and other bulk retail formats. Club packs often include larger counts, bundled products, or variety pack configurations designed to meet retailer-specific requirements.

 Variety packs and mixed-SKU club packs are core capabilities at McNerney. We regularly assemble multi-flavor, promotional, and bundled configurations designed for warehouse clubs, retail programs, and high-volume distribution.

We regularly support retailer-specific club packaging requirements, including pack counts, tray formats, display-ready packaging, pallet configurations, and other club-store specifications. Our focus is on delivering compliant, retail-ready packaging built for club-store environments.

We package a wide range of already-manufactured products into club packs across beverage, food, healthcare, personal care, confectionery, and consumer packaged goods categories. Club packaging is commonly used to create larger retail configurations, bundled offers, and value-oriented packaging.

Brands use club packs when expanding into warehouse club channels, launching variety packs, increasing pack sizes, or creating value-oriented retail configurations. Club packaging is often used to improve shelf presence and meet retailer-specific requirements.

We would love the opportunity to discuss becoming your full-service contract packaging partner. Contact us today to learn more.

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