Kitting: Efficient Assembly for Multi-Component Packaging
Bringing multiple components together in a single package requires precision and efficiency. Whether assembling retail or promotional bundles, subscription boxes or medical kits, we tailor our solutions to meet the needs of personal care, beauty, household products, and health & wellness brands.
Our Kitting Capabilities
- Multi-Component Assembly – Combine multiple SKUs, accessories, or inserts into a single package.
- Custom Pack-Out Configurations – Designed for retail, club stores, DTC shipments and promotions.
- Automated & Manual Kitting – Flexible assembly solutions for high-volume runs or specialized projects.
Why Choose Us?
- Optimized for Speed & Accuracy – Streamlined processes ensure fast turnaround without compromising quality.
- Custom Packaging Options – Support for branded inserts, labeling, and custom carton configurations.
- Precision & Reliability – Strict quality checks ensure correct assembly.
Unlock Premium Kitting Solutions
Ready to elevate your kitting? Contact us today for a free quote and discover how our innovative solutions can transform your supply chain efficiency.
How Does Kitting Work?
After receiving your kitting project RFP, our packaging experts will analyze how best to meet your unique needs. Then, based on these insights, we’ll create a custom kitting process designed to deliver on time and on budget. Our kitting services include all labeling, packing, boxing, and quality inspections.
Don’t settle for slow and expensive hand-packing for your next kitting project. McNerney and Associates stands above the competition with the latest machinery, customization capabilities, and quick turnarounds. Let us review your RFP and put our creative solutions to work for you.
Frequently Asked questions about our kitting services
What is the difference between manual and automated kitting, and which one is right for me?
McNerney offers both automated and manual kitting solutions based on your product complexity, component count, and production volume. Automated kitting delivers greater speed and consistency for high-volume, repeatable programs, while manual kitting provides flexibility for more complex assemblies. Many programs benefit from a combination of both approaches depending on the project requirements.
How do you ensure accuracy when assembling multi-component kits?
We ensure kitting accuracy through detailed work instructions, multiple quality checks, and experienced operators. Every program is designed to maintain consistency and minimize errors, whether the kit contains a few components or many. For more than 40 years, McNerney has supported national CPG, healthcare, and consumer brands that depend on accuracy and retail readiness.
Can you scale kitting quickly if demand suddenly increases?
Our combination of automation and flexible labor allows us to scale production efficiently when demand changes. Whether demand increases because of a seasonal promotion, product launch, retailer requirements, or an unexpected spike in orders, we can scale output while maintaining quality and consistency.
Can you handle both short-term and ongoing kitting programs?
We support both short-term kitting projects and ongoing programs depending on customer needs. This includes seasonal promotions, product launches, healthcare sampling initiatives, and recurring retail programs requiring consistent execution over time.
What types of products can be included in a kit?
We assemble a wide range of already-manufactured products into finished kits, including consumer packaged goods, healthcare and OTC products, personal care items, promotional materials, samples, inserts, and retail-ready configurations. If the product is already manufactured and needs to be packaged into a finished kit, kitting may be the right solution.